ROTARY AIRLOCK VALVES

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Minimize air pressure loss and increase efficiency in bulk material processing and production operations

Prater’s Rotary Airlock Valves can be configured and customized for most application requirements, especially for materials that may be highly abrasive. We understand the need for feeding more material at lower speeds, which is why our rotary airlock feeders are manufactured with larger pockets. In turn, this design minimizes air leakage, provides the benefit of longer life, and ensures a higher return on investment.

Key Features and Benefits

  • CFR (Cubic Feet per Revolution):  Industry leading CFR allowing up to 50% more volume per revolution. 
  • Castings: Precision machined, heavy-duty cast iron or stainless steel construction providing long life and durability with minimal air loss.
  • Universal Flanges: Oversized design able to accommodate multiple bolt patterns for a wide range of installations.
  • Rotors: Precision machined eight-blade, heavy-duty fabricated design ensures minimal deflection and improved seal as compared to 6 blade designs.
  • Design: Compact size and head height allows for easy installation or replacement of most competitors airlocks.
  • Motors: Inverter-duty designed with integrated gearboxes and heavy-duty chain drives (direct drive available).
  • Bearings: Easily replaceable, outboard-mounted, maintenance–free
  • Packing Glands: Self-adjusting design ensures consistent load on packing to reduce leakage and help extend shaft seal life. Designed for simple maintenance.
  • Operating Temperature: Standard models operable up to 500 ℉. Custom models up to 1000℉.
  • Standards: Compliant with NFPA-69 standards. Third-party tested.

Download the Prater Airlock Catalog

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Fill out the form below to download our official airlock catalog

- Specific model info
- Capacity tables
- Dimensions &  diagrams
- Features, specs, and options

Talk to an Expert About Your Airlock Needs Now

Feel free to call us and speak with a Prater airlock expert

✆ (855) 957-4608


PRATER SIGNATURE OPTIONS

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DUST COLLECTOR SERIES

Budget-friendly, economical choice for general use under dust collectors, cyclones, and hoppers.

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HEAVY DUTY SERIES

HD Construction and wide range of seals and venting options designed for use on pneumatic applications up to 12 PSI differential pressure

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QUICK-TAKE-APART SERIES

Designed for applications that require frequent disassembly and cleaning

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QUICK TAKE APART SERIES ON RAILS

Prater's rail design has 3X load capacity vs. competition and guarantees the smooth processing operation that you want

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BLOW-THRU ROTARY AIRLOCK VALVE

Designed and manufactured specifically for applications that require discharging into a pneumatic conveying line. Ideal for free-flowing materials that require some assistance in clearing the rotor vane pockets.

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ABRASION RESISTANT SERIES

Long lasting construction for handling abrasive products, such as coke, fly ash, glass frit and minerals in both gravity feed and pneumatic application

SIGNATURE FEATURES

The ONLY Airlock in North America to be Tested & Certified to Comply with NFPA-69

Housings
  • Precision machined heavy duty castings offer long life and minimal air loss
  • Oversized universal flanges allow our airlocks to match up to existing square or round bolt hole patterns
  • Compact stack up height design allows for maximum material displacement in the smallest possible footprint
End Plates
  • Outboard mounted bearings for maximum strength and access
  • Self adjusting packing glands offer maintenance-free constant packing pressure
  • Quick change packings - Allows a packing change without having to remove the end plate
  • Sealed for life bearings gives maintenance-free operation
Rotors
  • Precision welded and machined for the industry’s tightest rotor to housing clearances
  • Eight blade rotor design feeds smoother and maximizes the air seal design
  • Abundant rotor construction and design combinations offer true custom designed solutions
Drives
  • Unicase housing design allows gearbox to run quieter and maximize oil, seal and bearing life
  • Quadralip seal allows for maximum protection from contaminants
  • Inverter duty rated motors rated for 5:1 constant torque
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SELECTING THE RIGHT ROTARY AIRLOCK VALVE

Achieve minimum air leakage, a longer life and a higher return on your investment

After years of engineering and manufacturing rotary airlocks, we consider ourselves proven experts on the various rotary airlock designs available to our customers.  Each of our rotary airlocks can be individually customized to your exact processing specifications to ensure a reliable, worry-free operation that meets your precise needs.

Want to get airlock sizing information right now?

Calculate your recommended airlock size with our online tool! 

GET AIRLOCK SIZING

WHY CHOOSE PRATER?

After years of engineering and manufacturing rotary airlocks, we consider ourselves proven experts on the various rotary airlock and valve designs available to our customers.

Wherever dry free-flowing powders, granules, crystals, or pellets are used, our rotary valves perform well in a wide range of industry applications. Common materials include cement, ore, sugar, pigments, wood chips, minerals, grains, plastics, coal, soy white flakes, fly ash, flour, gypsum, lime, coffee, carbon black, and pharmaceuticals.

Our customers rely on Prater Rotary Airlock Valve Feeders to perform various functions such as:

  • Feed process materials into pneumatic conveying applications
  • Regulate the flow of material from one chamber to another
  • Measure metering of process materials in loading and unloading applications
  • Minimize air loss while transferring material between vessels with different pressures
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WHAT OUR CUSTOMERS SAY

Just wanted to drop you a line to thank you and your team for getting the rotor out late Friday. Because of your efforts, we were able to get the rotor installed and running on Saturday. This was very important to us as we have several customers that depend on the product that this grinder helps produce. Thanks again.

The Solae Company

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We are pleased with the rotary airlock and its performance. It has been in use for almost a month and everything seems to run smoothly.

 

 

PPG Industries

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The airlock is installed and running. We had no problems with the installation of this airlock. I hope we get great use of this product, your service was great, and I hope that we will continue to do more business in the future.

 

Royal Mouldings

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TALK TO AN EXPERT AT PRATER

Please fill out the form below or call us at

✆ (855) 957-4608

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